Concept to production

    From working prototype to volume production

    Getting a prototype working is one thing. Making ten thousand of them, reliably and affordably, is another. We bridge that gap with hands-on manufacturing, real sourcing, and an engineer in Shenzhen who keeps the factory honest.

    Book a free consult Manufacturing services
    On-site
    engineer in Shenzhen
    DFM
    review before you tool up
    Pilot → volume
    managed production

    The prototype-to-production cliff is where hardware startups fall

    A design that works on the bench can be a nightmare to build at scale: parts that go end-of-life, a factory that cuts corners, yields that quietly eat your margin.

    We de-risk the scale-up. DFM review before you commit to tooling, multi-source parts strategies, factory qualification, and custom test fixtures so every unit is checked. Our engineer in Shenzhen is there in person, not on a call at 3am.

    Design for manufacturing

    We review the board and enclosure for build cost, yield and testability before a cent goes into tooling.

    Parts sourcing & factory qualification

    BOM sourcing, multi-source strategies to survive shortages, and audited factories, not whoever quoted cheapest.

    Engineer on the ground in Shenzhen

    Someone from our team at the factory, catching quality issues in person before they ship.

    Test fixtures & yield tracking

    Custom PCBA test fixtures and live yield analytics through Insyght Console, so every unit is verified.

    Why this beats a broker or a bare factory

    • A sourcing broker doesn't understand your circuit, and a factory won't tell you your design is hard to build. We do both, because we design products like yours.
    • Multi-source parts strategies mean one component going end-of-life doesn't halt your line.
    • You see real yield data through Insyght Console, so quality isn't a promise, it's a number you can watch.

    Frequently asked questions

    We already have a prototype. Can you take it to production?

    Yes, that's exactly the gap we fill. We start with a DFM and manufacturability review of your existing design, then handle sourcing, factory qualification and production.

    What is the Shenzhen engineer for?

    Manufacturing quality is won or lost on the factory floor. Having our own engineer on the ground means issues get caught in person, before a batch ships, not after you've received it.

    How do you keep quality high at volume?

    Custom test fixtures check every board, and yields are tracked in real time through our Insyght Console platform, so problems show up as data, early.

    Can you handle sourcing if parts are scarce?

    Yes. We build multi-source strategies into the BOM so a single end-of-life part or shortage doesn't stop your line.

    Do we have to have used you for the design?

    No. We take on manufacturing for products we didn't design, starting with a review to catch anything that will bite at scale.

    Ready to scale up?

    Send us your design and we'll tell you what it takes to build it at volume.